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DuPont™ ETPV

DuPont™ ETPV combines high-end elastomer performance and high-speed plastics processing. DuPont™ ETPV eliminates the manufacturing boundary between rubber and plastics, by creating a new class of material called "engineering thermoplastic vulcanizates" (ETPV). It's a high-performance elastomer, molecularly fused into a high-performance thermoplastic base resin.

 

Parts made of DuPont™ ETPV can withstand service temperatures up to 160°C, much higher than thermoplastic elastomers (TPEs). Manufacturing is done on conventional plastics equipment -- up to 10 times faster than traditional rubber processing. Rubber-like flexibility and toughness is retained down to -40°C. Parts made of the new material are highly resistant to oil, grease and chemicals.

 

DuPont supplies DuPont™ ETPV as ready-to-process pellets, in Shore A hardness grades of between 60 and 95, either standard (rated at 1000 hours at 150°C) or heat-stabilised (3000 hours at 150°C). The pellets can be injection moulded, blow moulded, extruded, or bi-component moulded.

 

DuPont™ ETPV contains no extractables, so it's more storage stable than traditional elastomers. Like most thermoplastics, DuPont™ ETPV is fully recycleable.



Typical Applications

  • 2K high temperature seals
  • Ignition coil boots
  • Blow moulded air ducts
  • Crank case ventilation hoses
  • High temperature and oil resistant gaskets
  • Automotive body plugs
  • Oil cooler hoses

 



The thermoplastic matrix brings:

  • Copolyester with the characteristics of a flexible plastic
  • Excellent flexural life
  • Maintains low temperature properties
  • Oil and grease resistance
  • Allows usage on standard thermoplastic processing equipment


The rubber phase brings:

  • Cross-linked particles for lower hardness and compression set capabilities
  • Higher heat, chemical and hydrolysis resistance
  • Excellent creep resistance


The combination of these materials brings:

  • Design flexibility
  • Fast cycle times
  • Recycle ability
  • Improved overall performance
  • System cost savings versus rubber
  • An exceptional balance of strength, softness and durability


Useful information

 


 DuPont-Interactive-Moulding-Guide
 DuPont_ETPV(TM)_Extrusion_Guide
 DuPont_ETPV(TM)_Injection_Moulding_Guide